Project Profiles

Click the graphics below to learn about a few of our projects!

Roofing Projects

Location: Louisville, KY

System: The previous coated foam roof was removed and replaced with a spray foam roof with silicone coating and granules.

Description: This existing 25 year old Coated Foam Roof, without consistent maintenance, had extended it’s projected lifespan by 10 years. Despite having only two minor leaks, our team was tasked with replacing the roof with freshly installed coated foam with silicone roof system. 

Condominium roof restoration

Location: Ashland, KY

System: Spray-Tec removed the saturated material and restored the roof with foam and silicone coating, providing the owners with a 15-year warranty.

Description: The original Foam Roof System was installed by another contractor and coated with acrylic, which broke down due to ponding water and lack of maintenance. Deteriorated and/or saturated sections of the existing coated foam roof were removed and filled in with a sprayed applied roof foam. The new and old foam roof sections were “tied-in” and the entire roof was coated in silicone with granules.

Location: Lexington, KY

System: Roof sprayed with high density foam, followed by urethane roof coating and silica sand.

Description: The University of Kentucky Library roof was replaced in order to create a work platform to properly maintain the  Library’s Cupola and Rotunda and replace the aged Ballasted EPDM roof system. 

Coating Restoration over EPDM Rubber Roof

Location: Louisville, KY

System: Spray-Tec Roof Coating System

Description: Silicone Coating Restores Leaking Rubber Roof

Spray Foam Metal Roof Restoration

Location: Richmond, KY

System: Spray-Tec Roof Coating System

Description: Silicone Coating Restores Leaking Rubber Roof

Location: Waukesha, WI

System: Spray-Tec Coated Foam Roof System

Description: Manufacturing facility foam roof restored with strategic removal and replacement of deteriorated roof foam, and 2 coats of high solids silicone coating across the entire roof surface.

Location: Richmond, KY

System: Spray-Tec Roof Coating System

Description: Silicone Coating Restores Leaking Rubber Roof

Location: Shelbyville, KY

System: Roof Restoration, Silicone Over Metal

Description: Metal roof restoration; hail damage was repaired, roof penetrations were sealed, and the whole roof was coated with silicone.

Spray Foam over Built Up roof Restoration

Location: Louisville, KY

System: Spray-Tec Roof Coated Foam System

Description: Apartment complex with a BUR (Built-Up Roof) was experiencing minor leaks. A coated foam roof system was applied to restore this roof, including application over the parapet walls.

Location: Sparta, KY

System: Spray-Tec Roof Coating System

Description: Silicone Coating Restores Saturated EPDM Roof

Location: Shelbyville, KY

System: Spray-Tec Coated Foam System

Description: Spray Foam and Coating Restores Saturated Roof

Location: Shelbyville, KY

System: Spray-Tec Roof Coating System

Description: Silicone Coating Fixes Leaks in Metal Roof Valley

Insulation Projects

Closed Cell Insulation in Metal Warehouse

Location: Eminence, KY

System: The walls and the underside of the roof deck were sprayed with high density foam, followed by intumescent coating.

Description: This speaker factory was undergoing a “face-lift,” including removing the old batt insulation and installing new closed cell insulation on the walls and roof deck, then coating it with an an intumescent coating.

Barn Insulation

Location: Goshen, KY

System: The underside of the metal roof deck was sprayed with high density foam, followed by acrylic coating.

Description: The Liberty Lane horse barn and arena is undergoing a full renovation. The roof deck was insulated and coated in order to mitigate the condensation that was dripping onto the horses and workers.

Location: Shelbyville, KY

System: The underside of the mezzanine was sprayed with high density foam, followed by intumescent coating.

Description: Wieland Recycling Center Laboratory is housed on a mezzanine above the physical recycling center. The lab is temperature sensitive and was being impacted by the heat rising from the recycling center through the mezzanine floor. The solution: closed cell spray foam underneath of the mezzanine.

Attic insulation, basement insulation, spray foam insulation

Country Club Spray Foam Insulation Project

Location: Louisville, KY

System: Spray Foam Insulation: Open & Closed Cell

Description: Country Club Renovation Insulated with Spray Foam.

Parapet Air Seals

Location: Owensboro, KY

System: Closed cell spray foam insulation air seals

Description: On this new construction project, spray foam insulation was sprayed between the parapet walls and the roof deck in order to create an air seal. This provides higher energy efficiency and, therefore, cost savings.

Office Spray Foam Insulation Project

Location: Simpsonville, KY

System: Spray Foam Insulation: Open Cell and Closed Cell

Description: Office Space in Horse Barn Insulated with Spray Foam.

Location: Greencastle, IN

System: Spray Foam Insulation: Closed Cell

Description: Academic Facility Renovation Insulated with Spray Foam.

Specialty Projects

LGE & KU Substation Spray Foam Encapsulation

Substation Encapsulation

Location: Multiple Locations

System: Spray-Tec Coated Foam Roof System Installed Over Substation Storage Shed(s)

Description: Power plant generating stations often have storage sheds that house tools to help with operating/maintaining the generating station. Spray foam insulation was used to encapsulate the storage building to insulate and protect the equipment inside, and coated with silicone to keep everything protected from the elements.

Concrete Coating Restoration Project

Location: Louisville, KY

System: Spray-Tec Concrete Waterproofing System

Description: Urethane Coating Revives Event Space on Concrete Deck

Brick Wall Encapsulation

Location: Shelbyville, KY

System: Spray-Tec Coated Foam Roof System Installed Over Exterior Wall

Description: While restoring the roof of this historic, downtown restaurant, our team restored the foam and coating over the exterior walls, as well. The created a seamless, water tight coating between the walls and the roof.

Spray Foam Tank insulation

Tank Encapsulation

Location: Old Fort, OH

System: Spray-Tec Coated Foam Roof System Installed Over Storage Tank

Description: Church & Dwight was experiencing issues with properly insulating a large CO2 storage tank. Spray-Tec’s coated foam roofing system was installed around the tank(s) exterior, providing superior insulation and a watertight, seamless coating.

Brick Wall Encapsulation

Location: Shelbyville, KY

System: Spray-Tec Coated Foam Roof System Installed Over Exterior Brick Wall

Description: During a roof inspection, Spray-Tec noticed that the exterior masonry walls was in bad shape (deteriorated bricks, loose & missing mortar, etc.) and needed repair. The wall was coated with spray foam and silicone coating to stabilize the structure.